AREA LINE CLEARANCE CHECKLIST (Manufacturing Area / Packing Area)

AREA LINE CLEARANCE CHECKLIST (Manufacturing Area / Packing Area)

Area Name & Room No:

Previous Product:

Batch No:

Proposed Product:

Batch No:

Ö’ if cleaning is satisfactory or ‘X’ if cleaning is not satisfactory.

If the point is Not Applicable, then write NA

 

S. No.

Activity

Checked By PR

Verified By QA

  1.  

Status board updation

Yes                No

Yes        No 

  1.  

 Men entry & Material Entry Area:

    2.1 Cleaning  of doors, covings, floor, walls, ceiling, electrical fixtures, personal protective equipment box, air supply & return grills, filters, mirror, dress cabinet, waste bin and cross over Bench.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

2.2    Secondary gowning of previous product is removed.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

  1.  

Process Area: Cleaning of SOP stand, covings, floor, walls, ceiling, air supply & return grills, filters, electrical fixtures, waste bin, rejection bin, SS furniture, anti vibration table, utility lines, windows, doors, corners and SS railing.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

  1.  

Wash area:

 

 

 

Covings, drain point, floor, walls and ceiling

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

  1.  

General Inspection:

    1.  

All equipments are cleaned and labelled 

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

All in-process testing instruments are cleaned and labelled

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Documents and product containers of previous product / batch are removed from the area.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Waste and rejects / left over quantity of previous product / batch are removed.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Tool box and cage trolley is devoid of previous product / batch.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

All in-process testing instruments are calibrated and calibration labels are affixed.                        

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

All the status labels of previous batch    removed from the area /equipment

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Cleaning of adjacent rooms if any

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Vacuum cleaner and bag are cleaned and    

labelled

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Equipments not in use in the current product are kept covered externally with stretch film wrap and cleaned label is affixed.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Equipments not used in previous product but will be used in current product are cleaned.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Surface beneath the equipments is cleaned

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Colour coding and calibration status of utility lines

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Ensure balance levelling and calibration status

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Calibration and PMP status of all equipments and instrument is updated

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Rejection containers are cleaned and labelled

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

All door interlocks are functioning

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Drain point is cleaned

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Complete area cleaning is found satisfactory

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1.  

Area cleaning details (scheduled disinfectants) are entered in area log book. And all the other log books are updated

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

 

    1.  

Ensure that cleaning validation swab / rinse    

sample completion and results are

 satisfactory.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1. 5.22

All secondary packing line area,  machines & In process testing instruments cleaning status & entries of equipment log books

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1. 5.23

Equipment /s not in use in the current product is kept covered externally.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1. 5.24

All Rejection trays / bins, Crates, Cage trolleys, Underneath of Conveyor belts & all Panel boards.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

    1. 5.25

Removal of previous coding details, Previous Pharma code / Barcode and check weighed limits from respective systems.

 

Satisfactory        

Not Satisfactory

NA

 

 

Satisfactory        

Not Satisfactory

NA

 

Remarks (if any):

 

Checked By: Production

 

Sign & Date:_____________      Time:__________

Verified By: Quality Assurance

 

Sign & Date:_____________  Time:_______